5MW solar panel production line

5MW Solar Panel Production Line

It is a complete semi - automatic solar panel prodcution line, base on turn-key solution . 

It is used for manufacturing solar panel , 5w ~4550w .  

Production capacity : 5 ~ 15MW per year ( 1 shift ) ~ 15 MW per year ( 3 shift ).

Production speed : 3 pcs solar panel per hour depend on producing 455 w solar pane .

Building space :  More than 300 sqm ( Include office , do not include warehouse ).

Working people : More than 6 persons.

Power consumption : Maximum : 50KW,  Average : Less than 10 KW .

Water consumption : Do not need .

Investment for machine : Around 50,000 ~ 150,000 USD.

Delivery time :  Less than 30 working days .

Service supply : Lay out design, Location installation, Location training, Location trial production. After service, provide raw materail.

Equipment Configuration

Product Details

2, Tabbing and Strinng Machine

Product Details

3. Solar Cell Tester

4 Solar Module Tester

7. Soldering Ribbon Cutter

8. EVA, TPT Cutting Station

9. Manual Soldering Station

10. Ready Material Carrier

11. Laying Up Station

12. Module Transfer Carrier

Other Optional Machines

13. Laser Scribing Machine

17. AL Framer Machine

This specification shall cover design, manufacture, shipping, oversea installation,oversea training and oversea after service. This solar panel production line should have a production capacity of  1 MW/year considering 80% uptime and single working shift of operation. And it can get 3 MW per year if running by 3 working shift.

It is used for manufacturing solar panel smaller than 390W  ( 72 pcs complete cell of 158.75 x 158.75 mm )

Workshop:

1. General requirements of workshop: more than 150 square meter.

Requirements in warehouse: The soldering room and EVA storehouse temperature, keep in 25 ℃.

2. Infrastructure:

(1) Power source: 3 phase 5 line, more than 50 KW;

(2) Water supply: little need.

(3) Air source: 100L / min compressed air;

(4) Environment: (enclosed, dust-proof, anti-skid, temperature);

(5) The main production site layout plans.

Solar panel produce program 

1. Preparation: Preparation of raw materials.

2.  Cutting material: EVA. TPT. soldering ribbon .

3. Soldering solar cell. By soldering station.

4. Laying up:Tabbing solar cell on the EVA and glass.

5. Laminating: Laminate EVA , Solar cell and back sheet also glass by the laminator..

6. Fix junction box: Trim edge of the extra EVA and fix junction box on the panel.

7. Testing: Test laminated solar panel by EL tester and solar module tester.

8. Quality tests: In the process of making other tests, IV curves of the test, and the appearance of high-voltage isolation.

9. Warehousing: Qualified storage products, goods failed to repair.

 The main raw materials

 - 1,  Solar cell

 - 2, Tempered PV glass

 - 3,  EVA film

 -  4, TPT sheet

  -5, Junction Box

-  6, Soldering ribbon and bus bar .

-  7,  Aluminum alloy frame

-  8,  Silicon gel

-  9,  Soldering flux.

- 10, High temperature tape

Layout:

We design the factory layout showing different machines for smooth production. The layout should show the all the machines including the store and office area in proposed layout plan.

Installation:

We send engineer or technicians to buyer’s factory to install machine. All expenditure on travel, food, accommodation and transportation of our engineers/ technicians for installation will be borne by buyer. REOO company borne the salary of engineer/technicians.

Training:

We supply both overseas and local training to the engineers and technicians on operation and maintenance. buyer borne air tickets, lodging, food and training material .

Minimum 12 (twelve) months warranty of all products and services and guarantee for the spares and required maintenance or replacement support are to be provided . Buyer borne the cost of the material for parts of maintenance.

Payment Terms:

50% of the contract value be pay by T/T advanced.

50%  before shipment.

Delivery time:

30 days after received the advance payment.

Insurance:

We borne insurance of goods under contract from the time these are loaded on board the ship.

Taxes and Duties:

Buyer shall pay all taxes and duties, payable under government laws, for all goods and materials imported under the contract into any port .

Packing:

All the equipment, tools, accessories and goods be suitably packed. All packages are liable to be opened for customs examination and packing shall therefore be designed to facilitate opening and repacking thereafter. Each package shall have the shipment information printed on it in bold letters.

Manuals/Documents:

Operational and maintenance manuals of all equipment is in English, along with a soft copy in a CD (compatible version: MS Word/ PDF).

Backup spares:

We supply essential backup spares. items beyond warranty periods, buyer borne the cost.

Raw material:  

We supply all the material for production solar panel from China for trial production and formal production, buyer pay for the cost.

Power consume: 

The total consume for electricity power: 20 KW, 3 Phase , 5 line .

Guarantee and after -sale service:

One year guarantee for whole machine except of consumable..

24 hours technical support by E-mail,  WhatsApp or Wechat . Remote by TeamView .